Wednesday, March 8, 2023

400g vs 200g vs 100g: Does it Matter?


I never intended for my blog to be an "Ask Ev" type of format, however I received an interesting email from two different people asking the same question on "g force." One person was building a laundry room in a remodeled hotel and someone else interested in building a laundromat.
They were getting quotes from several companies on equipment. They noticed that the quotes all had "400g" in them where mine had "200g." My prices was several tens of thousands less than the other quotes. They wanted to know what the differences were between 200g and 400g and what "g" meant. When I asked why they were interested in 400g washers their response is below and my response back to them.
I've obviously changed the names.

From: An Interested PartySent: WednesdayTo: meSubject: Re: one question

My Response:

Hi Interested Party,

The answer to your question about 400g soft mount machines vs 200g hard mount machines is; yes they do pull put more water but it is a bit more complicated than that.
Laundry equipment can be divided into typically two different ways: 
a. large chassis (like in a laundromat)
b. small chassis (like in a home or sometimes a laundromat)
and:
a. soft mount and 
b. hard mount
A typical standard hard mount laundromat washer large chassis machine spins the clothes out at 100g (for years companies talked about Revolutions Per Minute but all the machines spin out at 800-1,000 RPM now so to be different everyone talks about G force or "g").
The manufacturers did national studies on how much water spun out of clothes at the different G forces.
I included the charts on the 40lb washers to illustrate the information below. 




For example:
If you put 40lbs of clothes into a standard hard mount 100g 40lb washer, after it is done spinning 98% of the water is still in the clothes, making the entire load weigh about 78lbs. In other words you have to get 38lbs of water out in the dryer. To do that takes about 32 minutes.
Most hard mount machines are now standard 200g. If you put that same 40lb of clothes into a 40lb washer you will have 74% of the water remaining in the clothes for a weight of 70lbs. You have to get 30lbs of water out and that takes about 24 minutes.
You save 8 minutes of drying time.
That means less natural gas and electricity used and the customer gets done faster, which can help you put more customers through your store. 
For a 300g 40lb washer leaves 67% of water (67lbs weight) and to get that 27lbs dry takes about 22 minutes. A 400g (highest available currently) washer leaves 26lbs of water in the clothes and that takes 21 minutes to dry.
Notice the diminishing returns the higher up in G Force you go.
Here is the catch:
A 100g washer and a 200g washer are essentially the same price.
Depending on the distributor and brand of machines,to go from a 200g machine to a 400g machine you could add up to 33% more on the price per washer. If you are looking at a $200,000 laundromat equipment invoice, that bill just became $260,000!
Is the extra money worth it?
Answer: It can be.
Depends on the goal of the owner and the laundry room or laundromat where the machines are being installed.
You might be thinking that sounds like a salesy wishy washy (no pun intended) answer. Explain! 
If the machines are going into a laundry room vs a laundromat it can make a big difference. 

Lets start with a laundromat.
The average person doing laundry in a laundromat is probably not going to the notice the difference between towels after a 200g spin and a 400g spin.
People load their clothes into the washer and then leave to sit in the car or come back many minutes after their laundry stops washing. They throw it into the laundry cart and then throw it into the dryer. Sometimes it might not be the same person taking laundry out of the washer as the person throwing it into the dryer.
People have a pattern to doing their laundry. If they know it takes 36 minutes to wash clothes and 36 minutes to dry those clothes that is what they are sticking with because that is what they have done for years. I've had many customers tell me emphatically "I've been doing my laundry for -- years and I know how to do my laundry and don't tell me how to do it." 

There are two times I've seen people break their patterns, one is new dryers and the other is going from top loaders to front loaders. If people see new dryers they will eventually adjust their drying time, and any time they save they give credit to the new dryers not the higher speed washers. A store switching from top loaders to front loaders the customers will give credit to the washers because front loaders spin lots more water out and they have to adjust their laundry method to account for the new style of washer.
 There is a third time people change their patterns and will give credit to the washers. That is when an existing laundromat with 25-35 year old washers in it, upgrades to go to 400g soft mount washers. Those customers would notice a difference between towels spun out in a 100g washer and a 400g washer!
11 minutes less drying after spinning out in a 400g washer vs the old 100g washer is as significant as the 8 minutes saved going from 100g to 200g washers. My question to anyone looking to go from 200g to 400g is if the extra money you spend worth the extra three minutes your customer saves?.

What if it is a brand new laundromat, should you do 400g machines right away?
You could...but...
I suggest saving the money and do not go with washers above 200g.Saving the extra 2-3 minutes on drying between a 200g machine and a 400g machine doesn't equal the extra years of having to pay off the loan for the equipment.
If you can get a screaming deal on a 400g machine then go for it, but typically you can't get a 400g machine for the price of a 200g machine.

Moving to a staff laundry room like at a hotel.
Higher speed washers really make sense in hotels, long term care facilities, or any other place where the same few washers and dryers are constantly running.
A laundromat can spread the work load amongst several washers and dryers, but a hotel with a waterpark attached might only have two or three washers and the same amount of dryers.

The staff washing the towels will definitely feel the difference between 200g and 400g spins because it is the same people handling the towels all the time.
More importantly is the higher speed washers will add positively to their thru put.
By way if example, if their washers take 30 minutes to wash and the dryer takes 32 minutes to dry and the staff starts laundry at 6am and typically does 16 loads a day, very quickly they will have wash backed up waiting for a dryer.
If they upgrade from a 100g machine to a 400g machine they will save 11 minutes off drying time. Add that up over 16 loads and they will have saved almost three hours of labor pay and time! Perhaps they can increase the amount of loads per day to fill in the now empty three hours?!
So there you have my general explanation of why you would need 400g vs 200g vs 100g.
Laundromats it is nice to have if you WANT but you don't NEED it.
Busy laundry rooms I would say you NEED it.
Thank you for the opportunity to explain this..
You probably learned more about washers than you ever wanted to know after this email!

Everet Kamikawa 

“A Heck of A Nice Guy" 


Wednesday, March 1, 2023

MFR Door Lock Error Cause & Fix

Before starting this process,
TURN OFF POWER TO THE WASHER!!!


First remove screws above and below the door lock cover plate


Remove the panel screws on the left side and you might have to remove the ones on the right side depending on how much room you have to get your hands inside the front panel


If you have never removed the front panel, you should open the top panel and look inside. There are two additional screws holding the top of the panel in place. Remove those otherwise you will never get the front panel off!


Once the front panel is off, or at least moved enough to get at it, remove the cover plate from over the lock assembly


Remove the two screws holding the door lock assembly BUT BE CAREFUL!
SEE NEXT PICTURE FAST!

The back of the door lock assembly will have thin metal shims.
These tend to fall off. FIND THEM!
Know how many are on the upper and lower screws (usually it is two each, unless your door has been worked on then you might have more on the top screw or the bottom screw and not necessarily equal). Usually these shims are glued together. Don't be surprised if there is tape.


Unplug the door lock assembly from the big white mole plug and take it completely out of the machine.


Remove all the small screws holding the cover plate


Door lock assembly looks like this on the inside


Notice the thin copper colored metal plate. This should not be bent upwards or downwards like in the two pictures above. It should lay flat like in the picture above it. If it is bent, remove it and manipulate the metal until it lies as flat as possible. If the plate is flat move on to the next step.


Remove screws holding copper colored metal plate


Notice this spring. Don't lose it!


This is the problem on 90% of the door lock issues. It is Maytag part 23002899 Handle, Locking Part (this probably has a different number in newer part manuals or warehouse inventories). For the sake of this blog we are going to call it the "SWING ARM"


Move the swing arm with your finger and see if it easily slides behind the the metal piece in front of it. You shouldn't have to put any pressure or twist it in any way to make it slide behind the little piece of metal that it is supposed to slide behind.


It shouldn't run into the copper colored metal plate and stop either. 
It should slide behind it easy.


Odds are your Swing Arm looks like this. Bent. It should be straight.
This happens from people slamming the door or trying to open it before it unlocks. This is soft metal and can be bent back into somewhat of a straight shape until your new one arrives, but it can easily break too. You definitely want to replace with a new one, however remember this blog is about ways you can get your machine up and running in the short term until that new part arrives. Hence why the tip about bending it back into shape can work for a very short term.


Unhook the small spring from the Swing Arm and pull the swing arm straight off of the peg it attaches to at the top of the Swing Arm. 
Replace with new or newly straightened part.


Reverse all of the disassembly steps above until the door lock assembly is mounted back inside the washer. Notice the shims in  this picture behind the bottom screw. Make sure you put the shims back the way they came off.


Push the Swing Arm back and forth a few times to make sure it slides easily behind the copper colored plate and into the metal channel. If so, attach power to the door lock assembly unit, put the front panels on, turn power back on to the machine and give it a try on a service mode. You should be back up and running!

Ev
A Heck of A Nice Guy









 

Sunday, February 19, 2023

Why February 19th Pisses Me Off

 

Executive Order 9066

Three words. One date. Anger that is hard to explain.
February 19, 1942 was the date that President Franklin Delano Roosevelt signed Executive Order 9066.
This order declared that the military could zone any area they deemed as an area of vital security and could exclude any persons they deemed as a possible threat from the designated area.
The military declared the west coast of the US as one of these areas and the military and FBI began removing 110,000 people of Japanese ancestry (plus 10,000 more in Canada) the vast majority of whom were American citizens, from their homes and moving them first to "relocation centers," away from the coasts, then on to one of 10 concentration camps in states across the country. 



While I was not alive during this time, my parents and aunts and uncles were.
My dad's family lost their farm and almost everything they owned.
My grandmother and the two youngest kids went to one camp with only what they could carry in two suitcases.
My oldest uncle had a filling station he purchased taken away. 
He avoided internment because he was accepted at bible college in Oklahoma and the military figured that was far enough away from the west coast.
Three aunts were forced to choose between going to the camp with their mother or going to camps with their fiancés, splitting up the family even more. They lost their jobs and college education was put on hold while they figured out where to live and what college would accept them.
It destroyed the fabric of  the lives of my family, and by extension, the fabric of all lives of Americans of Japanese ancestry on the west coast. 


It is hard to explain to someone that wasn't connected to this event, but my family (and those of the other internees) were humiliated by their country calling them traitors or for even suspecting them of being able to carry out treasonous acts like sabotage (there were no cases of any American of Japanese ancestry committing sabotage). They were angry because their country completely ignored their civil rights. This was further fueled by the US asking all of these people to fill out a loyalty questionnaire on top of that. To top it off, when the soldiers of the 
442nd Regimental Combat Team, an army unit consisting of all Americans of Japanese ancestry (including my father) and is the most decorated unit in US military history, came home during and after the war they couldn't meet their families in the camps. They had to meet in a designated cottage and only for an hour. The families had their rights, freedoms, and property taken from them. Their sons fought and died for the country and they were not allowed to get the homecoming they deserved.


I'm ranting a bit now, but it is hard not to.
The anger, humiliation, and unjustness of that order and those events are something that was passed down to me and the other third and fourth generation of Americans of Japanese ancestry. It wasn't something that the family said I had to feel this way about. It is just there. 
An angry cauldron that gets stirred on February 19th every year.
The anger and humiliation gets passed on because we learn about this event via what it did to our parents and grandparents. We see the burden they carry from it. Even though that generation is almost gone, that anger is still there. The sadness and sense of loss. The post traumatic stress that manifested itself in alcoholism or other destructive ways.
Our country did this to our family who were citizens of this country.


For all the talk these days about alleged "systemic racism" in this country, it is good to realize that "systemic racism" is only part of a society whose leaders put it there. 
Executive Order 9066 is a primary example of that.
Laws like that are up to us as a society to get rid of or correct, however once that law is corrected it is also up to the affected people of the former law to demonstrate to society why the law was stupid to begin with. 
If the Americans of Japanese ancestry back then had been causing acts of sabotage, or claiming that they were loyal to Japan, people might justify that Executive Order 9066 was needed. Since the Americans of Japanese ancestry didn't act that way, there is no denying the wrongfulness of Executive Order 9066. 

The fact that Executive Order 9066 was even made law in the first place will forever piss me off.
People might read this and say that I should "get over it" because it happened long ago or because I wasn't there or that I shouldn't worry about it because "Americans of Japanese ancestry have traditionally done well in our society (This was really told to me... a story for another time) despite the internment.
Once again I say "bull cookies."
If it happened once in this country it can happen again.
To paraphrase Mel Brooks, a Holocaust survivor who features nazis somewhere in his movies, he said you can fight an injustice by making people remember it by either being mad at something, or making people laugh about it. 
For Executive Order 9066 I'm choosing to be mad about it.

Ev
A Heck of A Proud American of Japanese Ancestry

Wednesday, February 8, 2023

F70 Error Quick Fix

In a previous post I shared a podcast from Maytag about what an F70 error was and how to fix it.
In my time I've often come across the 
F70 error on MHN30 and MHN33 washers. 
When this error pops up and you don't have the parts to correct it right away, or be fortunate enough to have a service technician arriving soon to fix it, 
what can you do to get the washer up and 
running until further repairs can be made?
Here is a quick method to try to see if you can get the washer running in the short term:


 
 
F70 is an error that the User Interface (UI) display is not communicating with the washer/dryer Computer Control Unit (CCU).



  •  Open up the top of the washer by removing the panel around the front display and remove the screws that hold the top on. 
  • Unplug the washer.
  • Locate the CCU on the right side top right hand corner.
  • There are lots of plugs going into the CCU. 
  • Make sure all of the plugs are tightly plugged in.
  • In my experience I have found that the plugs with the pink wires are loose for some reason. 
  • Take a popsicle stick and break it in half.
  • Stack the halves together and put them between the two plugs that are loose.
  • I've also used a pen cap between the plugs instead of sticks.
  • Plug power back in.
  • F70 might pop back initially.
  • Clear the error.

Usually that takes care of it and the washer works as normal.
I don't know if the plugs work their way loose over time, or something gets jumbled in the CCU, or if a plug breaks inside the CCU or gets bent, or a short somewhere. Whatever is the reason, I've "fixed" many washers with this method. It isn't a permanent fix!
This is just a method to get your washer up and running in the short term so you can use the machine until the tech gets there. It is not a permanent fix.
Ev
A Heck of A Nice Guy



 

Wednesday, February 1, 2023

Everet's Laundry Newsletter January 2023